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Belt Conveyor Pull Rope Switch - PRS 101
 

Application:

Kiepe Pull Rope Switches PRS provide a system to isolate the power to conveyor systems and other process equipment in event of an emergency. Constructed from reinforced glass-fibre and stainless steel the new PRS, being resistant to ammonia can successfully operate in extreme and harsh environments such as salt mines, composting, recycling plants as well as harbour areas.
Kiepe Pull Rope Switches and accessories meet the requirements of safety authorities with respect to personnel safety and equipment.

Operation:

Kiepe Pull Rope Switches are actuated by a plastic coated steel wire rope placed along-side the conveyor. Pulling on the rope at any point will trip and automatically lock the switches, de-energizing the conveyor starter contactor. Each switch is bi-directional in operation and has two ropes fitted to it from opposite directions terminating with a spring at the anchor points.
The springs will operate the switch in the event of rope breakage. The length of rope in either direction may be up to 50 meters. After tripping, the mechanical latch can be released only on the switch itself.

Bus Terminal:

In the pull rope switch PRS 201 a Dupline field and installation bus node has been integrated in addition to the emergency cutout function. It enables the direct locating of a triggered pull rope switch within the total system of a conveying system.
The Dupline bus is a pure information bus and not a safety bus! Switching off a conveyor must be realized by disconnecting the safety circuit (i.e. via positive making switching elements).
By using the time multiplex process up to 128 independent signals can be transmitted via merely two wires of the Dupline bus towards any direction over several kilometres. An additional supply voltage is not necessary. By means of a manual coder an address will be applied to each pull rope switch.
The channel generator continuously transmits the digital pulse code (the Dupline carrier signal) to the Dupline network. It synchronises the system via the clock pulse and time control of all bus participants connected to the system.
It enables the Connection to all important upper-level control systems, e.g. Profibus-DP, Device Net and others.
The Dupline system offers an economic solution to locate actuated pull rope switches within large conveying systems.

Connecting Diagram:




Installation:

The switches are easily installed along the edge of the conveyor structure. The actuating lever should be positioned adjacent to the belt edge with the reset lever on the outside. Flexible vinyl coated steel wire is available for the pull rope. One egg formed clamp is used for each rope fastening point.
For guiding and rope support eye bolts are used at intervals up to 4 m. Stainless steel springs at the end of the rope ensure operation of the switch in the event of rope breakage (Fail safe).
The spring pretension is adjusted by means of turnbuckles which can simply be attached onto the actuating lever. Since the switches are bi-directional in operation, variations of temperature which can influence the rope length become balanced by means of the two springs.

Drawing Installation:


Technical Data:


Accessories:


Dimensions:


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