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Centralized Lubrication for Construction and Mining Equipment
Keep in motion!
BDS – Bearing Dosage System
Efficient Lubrication – The First Step in Centralized Lubrication
Easy
All lubrication points are supplied
from a central point. Lube points
which are normally difficult to
access can now be serviced
quickly and efficiently – with the
right quantity of lubrication for
every point.
Flexible
Depending on the environmental
conditions, you can choose the
proper lubrication interval without
a tedious procedure. Frequent
lubrication builds-up a grease
collar protection that inhibits
water and dirt from penetrating
the bearing, preventing
premature wear.
Retrofitable
Due to its modular design, the
BDS can be expanded or
retrofitted with an automated
lubrication pump at any time.
High-pressure Quicklinc plug-
in fittings assure an easy and
quick installation.
The advantages of easy
maintenance procedures
are affordable and can be
achieved with little effort.
Quicklub Progressive System
Economical & Reliable
Quicklub progressive systems
have been designed to meet the
toughest requirements of grease
lubrication of construction
machines and equipment. Their
operation is based on the
reliable progressive principle in
which the lubricant is dispensed
by a piston pump via progressive
plunger metering devices to the
lubrication point. The lubrication
occurs in metered, timed
intervals at a maximum pressure
of 350 bar. Thus the lubrication
of bearings with high
back-pressures is also viable.
The pump can serve up to three
independent circuits, each with
its own pump element, consisting
of numerous lubrication points
with lubricant. The system is
easy to monitor and ensures that
the right quantity of grease is
supplied to the lubrication points.
System Benefits
- No corrosion of the light-weight
pump housing which is made of
heavy-duty, fiber-reinforced
resin
- The pump motor is protected
against damage and moisture
(IP6K9K)
- 2, 4, and 8-liter reservoir
(Optional with filling from the top
and a lockable lid).
- Various pump elements with
fixed or variable output
- Over-pressure valve - also
equipped with an indicator and
reservoir return
- Fully-automated option via
integrated PCB
- Optional integrated display,
touch pad and data logger
function for the storage of
important information such as
operating time, faults or
blockages and low-level
- Installation can be performed
with threaded or 350 bar rated
Quicklinc plug-in type fittings.
SSV Progressive Feeder
- The high-precision progressive
metering device in block-form
allows high pressure
differentials.
- The block-form eliminates leaks
- Multiple outlets of the metering
device can easily be internally
combined without the need of
external connectors
SSV-D – The Adjustable
Progressive Metering Device
- SSV-D metering devices are
adjustable per outlet pair, thus
enabling exact lubricant
requirements to be met
- The metering occurs within the
metering device via metering
screws that are available in 10
different sizes
Quicklub QLS 401
Compact Lubrication System for Grease up to NLGI Class 2
The QLS 401 is a complete
lubrication system that
includes all necessary
monitoring and control
functions. All components
including an internal over-
pressure valve are part of the
complete package. The
comprehensive list of standard
features is a remarkable
characteristic of the QLS 401.
The integrated, all-in-one
system concept reduces
installation time and costs.
A newly enhanced stirring
paddle in the reservoir
prevents grease separation -
even with long service
intervals.
The QLS 401 is designed for all
industrial and mobile
applications. Up to 18
lubrication points can reliably
be supplied directly from the
pump and monitored at an
affordable price.
Multifunctional
The QLS 401 is versatile. An
integrated circuit board optimally
controls the pause time and the
pump cycles to ensure a regular
supply of lubricant. All settings are
performed with ease via the
keypad. Settings and messages
are shown on the built-in LED
display. The QLS 401 is also
available in a “key lock” version
that locks the programming
function. (Keylock) Available.
Sturdy
The QLS 401 is shock and
vibration proof and operates
reliably, even when exposed to
severe operating conditions such
as temperatures ranging from
-25 ºC to +70 ºC or high pressure
wash-downs (IP6K9K, NEMA 4
protection).
Compact
The QLS 401 is a high-pressure
grease pump with a controller
and monitoring, a function display
and a divider block. All system
components and all the functions
that are needed to lubricate at a
professional level are included.
System Features
- 1 litre reservoir capacity
- Small compact, ready-to-install
package
- Space requirements –
230 mm x 230 mm x 215 mm
- Integrated controller with
monitoring – optional without
controller
- Integrated display and keypad
- Easy refilling – please inquire
for further information
- Built-in over-pressure valve
with return
- Available in 12 or 24 VDC as
well as 120 VAC, 60 Hz and
230 VAC, 50/60 Hz
- Attached divider block –
optional with external divider
block
- Internal outlet lubricant return
possibility
- Large spectrum of usable
lubricants – for multipurpose
grease up to NLGI # 2
Reputable Centralized Lubrication Systems
Powerful & Dependable – The Answer for Large Machinery
Lincoln lubrication systems are
designed to keep your machinery
running and to match your
needs. Our systems help reduce
your maintenance work.
Depending on the application,
systems such as two-line,
single-line or hybrid systems are
all part of the Lincoln range.
The Classic Helios Two-line System
Even in severe conditions such
as cold or hot temperatures, dirty
and wet environments, Helios
Two-line systems provide a
reliable means of supplying
lubricant to lubrication points.
One centrally located pump is
capable of consistently supplying
a large number of points with
lubricant.
VSG/VSL metering devices are
used to accurately meter the
lubricant. A higher flexibility in
the metering of lubricant may be
achieved in combination with
Quicklub progressive divider
blocks. Also the cost
effectiveness often speaks for
such a hybrid system.
Open Gear Lubrication –
Mechanical Lubricant
Application with a Felt Pinion
Lincoln has decades of
experience in the field of open
gear lubrication. A specially
developed lubrication pinion
applies an even lubrication film
to the flank of the tooth. The
reliable progressive system,
which offers several control and
monitoring possibilities, is used
to supply the lubrication pinion.
An important factor for effective
lubrication is the selection of a
suitable lubricant. Extensive
tests have found adhesive
lubricants that are suitable -
even those that don't drip under
high temperatures.
Experience Productivity
- Contribute to process safety
- Quick payback
- Electric, pneumatic or hydraulic
driven pumps
- Choice of reservoir, drum or
container pumps
- Controllers and monitoring
features that meet your needs
Features
- Perfect for widely dispersed
lubrication points
- A maximum system pressure of
400 bar enables the usage of
smaller tube diameter
- Visual or electrical monitoring
of each outlet pair
- If one bearing should block-up,
all other outlet pairs continue to
supply lubricant.
- Simple and individual metering
of the lubricant - each outlet
pair can be adjusted separately
- Metering device
pistons do not have
seals or springs
- Easily extendable
PowerMaster III Pumps
PowerMaster pumps are used
as drum or container pumps
for large lubrication systems,
service bays and mobile
service trucks.
The modular design of the
PowerMaster III piston pumps
provides flexibility to suit
individual requirements.
PowerMaster III pumps are
available in pneumatic or
hydraulic versions. The
double-acting pumps supply on
both the up and down stroke.
The long pump stroke and a
precision fit piston plunger
provide reliability for long duty
cycles and demanding
performance.
FlowMaster Container Pumps
The FlowMaster is a powerful
lubrication pump for Mining &
Construction machinery
These pumps are versatile – as a
centralized lubrication pump for
progressive, single-line or two-line
systems; for lubrication of breaker
hammers; or for manually activated
lubrication of points that are not
connected to an automated
system.
The high performance of the
pump enables lubricant to be
pumped at low temperatures. The
lubricant output is easily
adjustable by varying the speed
of the drive. FlowMaster pumps
are rotary-activated piston
pumps. They are available in
hydraulic or 24 VDC versions.
Custom-tailored pump stations
are designed and manufactured
to suit your needs.
The CentroMatic Single-line System
For decades CentroMatic single-
line systems have been used for
the automated lubrication of large
mining equipment. The
CentroMatic system has proven
its reliability in harsh conditions
and in severe climates.
Injectors meter the lubricant and
are individually adjustable to
match the requirements of each
lubrication point.
CentroMatic single-line systems
operate at high pressures – up to
240 bar for grease systems; and
the system may also use high-
viscous lubricants.
Custom-designed, robust pump
stations are available to meet
your exact requirements.
System Features
- Adjustable lubricant output per injector
- Visual monitoring of each injector (indicator pin)
- Lubricant supply at high pressure
- Easy to layout and install
- System can readily be extended
- Injectors also available in stainless steel
CentroMatic Injectors
SL-1, SL-11, SL-V and SL-V XL
injectors are designed for
automated grease lubrication
systems for machines and
equipment that require large
amounts of lubricant.
Each injector is equipped with
an easily accessible external
adjusting device that enables
the lubricant quantity to be
adjusted.
All injectors in a CentroMatic
single-line system supply
lubricant to the points during
each lubrication cycle, and an
indicator pin enables visual
monitoring of each injector.
New Series SL-V
The high-performance SL-V
injectors are designed to work at
a maximum pressure of 413 bar.
The patented two-chamber
design and a pressure
differential piston enable a much
faster vent time. The benefits of
this quick venting capability
enable you to pump thicker
greases and run longer supply
lines with a smaller diameter
which reduces material and
installation costs.
SL-V injectors are maintenance-
friendly. A visual bypass indicator
eliminates the need to inspect
injectors for internal bypass or
defective seals.
SL-V and SL-V XL injectors use
the same manifolds as the SL-1.
The manifolds are available for 1
to 6 injectors. The SL-V injector,
as the SL-1, has an adjustable
quantity up to 1.31 cm and the
SL-V XL up to 5 cm . By
connecting two SL-V XL injectors
the output is 20% higher than one
single SL-11.
SL-V and SL-V XL injectors are
available with colour-coded
spectrum adjusters that provide
an easy way to adjust the output
of the injector and that provide a
clear indication of the output
setting.
Lubrication Systems for Hydraulic Auxiliary Equipment
Hammers, Grippers and Breakers
HTL 101 – Hydraulic Driven Lubrication Pump
Enables a continuous
lubrication supply during
operation
The HTL 101 lubrication pump is
especially designed to minimize
friction and reduce wear on
hard-working tools such as
hydraulic hammers, grippers and
other hydraulic driven devices
that are subjected to heavy
mechanical loads. The pump is
suitable for all sizes of machines;
even for mini excavators and
small equipment. The HTL is
mounted directly to the machine,
and it lubricates continuously
throughout the machine's
operation.
Smooth Operation
A simple visual check is enough
to tell if the HTL 101 is functioning
correctly. When the cam shaft
rotates and the red follower plate
in the cartridge descends, the
pump is running smoothly. Even
when it’s cold, an oil bypass
system assists the operation at
temperatures down to -25ºC.
Exchangeable Cartridges
Eliminate Filling
Exchangeable 400 g cartridges
make refilling procedures quick
and easy. Cartridges are
available with chisel paste
lubricant or with NLGI class 2
grease.
Simple Installation &
Maintenance Friendly
The HTL 101 lubrication pump is
driven by the machine's on-board
hydraulic system. Extra drives,
auxiliary power or control valves
are all redundant. The HTL-101
mounts directly on the accessory,
minimizing tubing and drastically
reducing installation costs.
System Benefits
- Compact design – mounts
directly on the hydraulic tool
- Adjustable small quantities
(from 0.2 cm /min) – Thus
optimizing lubricant
consumption
- Exchangeable 400g cartridge
with visual level control
- Oil inlet strainer reduces
damage potential cased by
contamination
- Highly reliable operation
- Suitable for hydraulic tools that
operate under water
- Economical lubrication solution
- An integrated hydraulic throttle
enables the lubricant quantity
to be adjusted to suit the
machine
HTL 429 - Single-shot Hydraulic Lubrication Pump
The pump is mounted directly
to the hydraulic equipment –
e.g. hammer.
A single-shot of lubricant is
provided every time the equip-
ment is activated
The Pump uses either standard
cartridges or can be filled from a
drum.
The pump supplies a
predetermined quantity of
lubricant every time the hydraulic
equipment is activated. The
quantity is adjustable via 4
different metering screws (0.1 cm ,
0.2 cm , 0.3 cm , 0.5 cm ). The
pump is equipped with a visual
level control that shows when it is
empty.
Lubrication Systems for Hydraulic Auxiliary Equipment
HTL 201 – for a Continuous Lubrication of Small Hydraulic Equipment
The HTL 201 is a lubrication
pump that continuously supplies
lubricant to small series
hammers from 300 kg onward.
Small hammers often do not
have much space for add-ons.
The compact design of this pump
(L 183 x W 70 x H 70 mm) and
an overall low height including
the cartridge of only 184 mm,
makes the pump ideal for
installations on small series
hammers.
The cartridge volume measures
150g which is sufficient for 4 to 5
days for an average operation of
4 hours/day
Quicklub Pump 203 For Continuous Lubrication of Large Equipment or for High Duty Cycles
The electrically operated
Quicklub pump model 203 offers
high performance and durability.
The pump is ideal for large
equipment with high lubricant
requirements, which are catered
to by a 2, 4 or 8 litre reservoir.
The electric drive of the pump
provides a continuous lubrication
that is independent of the
hydraulics of the machine. The
pump is located on the carrier
and is plumbed to the auxiliary
equipment with a mainline.
The Quicklub Pump 203 is
suitable for the supply of grease
or chisel paste. A specially
developed pump element for
chisel paste ensures the supply
of chisel paste even at
temperatures of -25°C.
Manual Grease Gun MTL 01
The two-hand grease gun MTL
01 is for the manual lubrication of
small to mid size hydraulic
equipment that is not equipped
with an automated lubrication
system.
The MTL 01 utilizes the 400g
Lincoln cartridges for chisel
paste or grease. The maximum
pressure is rated at 300 bar
according to DIN 1283.
Safety and Optimum Productivity
The Lincoln All-round Service
Once the lubrication system is
installed and commissioned, our
job is only done when our
customer is satisfied and
remains so.
Lincoln provides a special
performance and service offer
geared to all needs of the
construction and mining industry.
We see ourselves as your
competent partner for the
engineering, the implementation,
the assembly, the commissioning
and finally, the maintenance of
your individualized turnkey
centralized lubrication system.
Our customers can rely on
maximum safety and service
when operating their systems.
For our extensive service, our
highly qualified personnel are at
your disposal.
The Lincoln All-round Service Modules
- Engineering and consulting
- System house capability
- Installation
- Financing
- Commissioning
- Repairs
- Maintenance programs
- Training
Your Advantages
- Warranty for the complete system
- Possible warranty extension
- Installation according to legal regulations
- Safe operation of the lubrication system
- Efficient and smooth running system
- Increased economies of scale
Even the most advanced
technical components only
provide optimum performance if
assembly and repair are carried
out by qualified and specialized
personnel. For this reason,
Lincoln service provides
improved safety, increased
up-time and optimum
productivity for lubrication
systems.
Contact Lincoln for your
lubrication requirements
Top in know-how, technology
and service
With five technical support
centers on three continents, and
a network of over 100 system
houses and distributors
supported by regional sales and
service offices, our customers
can always count on our
worldwide resources.
Centralized Lubrication
The Path to Cost Reduction
A lack of lubrication can bring
your machines and equipment to
a screeching halt. Manual
lubrication is often awkward and
expensive. Automated
lubrication offers an efficient,
rational and environmentally
friendly solution.
From a few lubrication points to
a few thousand - Lincoln offers
the complete range of lubrication
equipment and systems for
professional lubrication of
construction and mining
equipment.
Lincoln lubrication systems are
based on the principle of
grouping lubrication points
together that can be serviced
from one supply point.
Our modules build upon each
other – enabling the system to
grow in accordance with our
customer's requirements. This
enables us to offer a custom-
tailored lubrication solution for
individual needs.
The transition from manual to fully
automated lubrication can be
performed in several steps
because the Lincoln system
modules enable a gradual
building of the system.
Advantages of Automated Lubrication
Centralized or automated
lubrication offers several
advantages when compared to
manual lubrication.
- Increased profits and
productivity
- Improved operating times; less
costly downtime resulting from
improper lubrication
- Lower costs for repairs and
spare parts
- Exactly matched metering
reduces the cost of lubricant
- Precise metering reduces the
environmental impact. No
dripping of "too much" lubricant
- Improved safety by minimizing
slipping
- Hard-to-reach points are
easily accessible from a
convenient point - which also
improves safety
- Reliable supply of all
connected lubrication points.
No point is "overlooked"
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