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Spray Systems, Chain Lubrication and Specialty Systems
Accessories for Lubrication Systems>
Our Experience
Lincoln was established in 1910
and is the long-standing world
leader in grease lubrication sys-
tems and equipment. Decades
of business experience have
provided us with a high level of
expertise and know-how within
the lubrication system industry.
As a pioneer in the industry, we
will continue being a trendsetter
confidently providing our customers
with the best lubrication system
solutions in both price and quality.
Our Product
Lincoln lubrication systems
reduce friction and wear; thereby,
decreasing maintenance costs,
improving productivity, ensuring
a higher level of safety and
contribution to the environment.
Our Service
Our customer service includes
the consulting, engineering and
planning of customer-oriented
systems for all applications,
the manufacturing of standard
components such as pumps,
metering devices or control
equipment, the installation and
start up of lubrication systems
on site in all parts of the world,
as well as the customer training,
and after-market service.
Our Quality
Our certified Quality Management
System according to DIN EN ISO
9001, our expertise, consulting
qualities and inventiveness, lead
the way for future customer-orien-
ted, economical and intelligent
solutions.
Our Environmental
Management System
Our Environmental Management
System according to DIN EN ISO
14001 and EMAS, is an integral
part of our company philosophy
that reflects Lincoln’s future
orientation.
Our Motto
Keep in motion –
Bleiben Sie mit uns in Bewegung!
Spray Lubrication Systems
Applications
- Pinion lubrication
- Open gears
Industries
Cement, mills, pulp and paper
Spray systems use compressed
air to spray the lubricant deliv-
ered by the pump on parts sliding
against one another or rolling
across one another.
Common Components
- Pumps 215 electric pump
- SAF and Lubrigun pneumatic pumps
- Ejectors (mini pneumatic pump)
Nozzles
- HSA wide-angle spray nozzles
Capabilities
- Controlled nozzles provide
100% monitoring of air-flow
and lubricant supply as
opposed to air pressure and
lubricant flow
- Repeatability of spray pattern
- Complete air control possibility
to reduce consumption
SAF Pumps
These pneumatic barrel pumps,
SAF1-YL with one outlet and
SAF2-YL with two outlets are
designed for use in spray
systems for the supply of adhesive
lubricants (NLGI 0 and 00).
SAF pumps are placed directly
into 200 liter drums. They do not
require a follower plate, thus the
supply of lubricant is possible
even if the drum is severely dent-
ed. With the aid of an optional
stand and winch unit, it is easy to
exchange barrels.
Models
Technical Data
Accessories
Example: Stand with Winch for SAF2
Item Designation
Item Designation
Spray Nozzles
Lincoln spray nozzles are
designed for the spraying of
adhesive lubricants on pinions
and open gears. The nozzles
are available in several versions
that cover a wide range of appli-
cations and functional features.
The SDLKR series are the only
nozzles that can monitor both the
flow of air and lubricant within
the nozzle. The economically
priced SD series can be moni-
tored ex-ternally by means of a
progressive metering device and
the air can be controlled with
an air solenoid valve. Complete
mounting plates are available for
easy alignment.
Nozzle Selection Guide & Part Numbers
Technical Data
Dimensions
Bracket Mounting,Accessories, Mounting Plates
Accessories, Lubricant Filter, Pressure Relief Unit
Models
EOS Single-line Oil System
EOS is the reliable and most
economical solution for the oil
lubrication of chains. The sys-
tem is a direct operating, elec-
trically driven, single-line cen-
tralized lubrication system. The
system is ideal for machines
with chain drives and 12/24
VDC power supply - e.g. agri-
cultural equipment such as
balers. A typical industrial
application is for packaging
machine such as palletizers.
The EOS metering elements sup-
ply the required oil quantity in
time-controlled intervals to
brushes which evenly apply the
oil to the chain.
The required metered quantity of
oil can be adjusted to properly
match the working condition, the
size and length of the chain. The
metering range selection of 0.1,
0.3, 0.4 or 0.5 ccm provides ver-
satility to ensure that require-
ments are met.
EOS Controller
For machines without a controller,
e.g. balers in the agricultural
industry, Lincoln offers a 12/24
VDC controller. The run time is
fixed at 4 seconds and the pause
time is adjustable from 1 to 100
minutes. The controller enables a
simple retrofit installment of the
EOS oil lubrication system.
EOS Single-line Oil Systems for the lubrication of Slow Moving Chains
Model
Technical Data
EOT Controller 12/24 VDC
Technical Data
Contact Lubrication with Guide Blocks
The contact lubrication compris-
es 2 polymer-plastic blocks
between which the chain runs.
The guide blocks fit exactly to
the size and type of chain (roller
chains according. to DIN 8187).
The upper block has channels
that direct the lubricant to the
chain. The lubricant is distributed
along the length of the block
allowing it to penetrate the chain.
This system offers essential
advantages - the worst of the dirt
on the chain is cleaned off, the
chain is guided and supplied with
continuous lubricant. The contact
lubrication has an extraordinary
long life thanks to highly wear-
resistant plastics that are very
robust and insensitive to contam-
ination and knocks.
Applications
Contact lubrication is ideal for
slow and fast moving chains (up
to a max. of 40 m/min). All types
of lubricant - from low viscosity
oil to lubrication greases can be
used. Lincoln centralized lubrica-
tion systems provide the opti-
mum lubricant supply.
The system has been designed
especially for chains in pallet
conveyor systems, e.g. in the
food and beverage industry.
Pallet systems for return goods
are particularly exposed to a high
grade of contamination: wood
chips, broken glass, and in the
winter, ice particles stick to the
chain and result in premature
wear.
Other applications for a contact
lubrication system are passenger
or freight elevators as well as
escalators.
Selection of Available Guide Blocks for Single Roller Chains
Quicklub Progressive System for Grease or Oil for Slow Moving, Small Chains
The Lincoln brush lubrication
in conjunction with the
Quicklub 203 pump provides
an economical entry-level
chain lubrication system. The
Quicklub range does however
offer numerous add-on possi-
bilities. As a result, it fulfils all
expectations for an easy, main-
tenance-friendly and high qual-
ity lubrication system.
Brush lubrication not only lubri-
cates the contact points of the
links, but rather the entire chain.
The pump supplies the lubricant
either directly or via a progressive
metering device to the brushes,
which evenly apply the lubricant
to the chain. As a result, high-vis-
cous chain oils and lubricants up
to NLGI class 2 can be easily,
economically and reliably applied.
A progressive system can serve
up to 100 lubrication points, thus
several brushes may be posi-
tioned along the chains to ensure
sufficient lubricant supply.
Optional system monitoring is
offered with a 203 pump incorpo-
rating the appropriate PCB and
corresponding progressive meter-
ing devices. Additional options
include low level monitoring.
Centro-Matic Centralized Lubrication System
Oil Lubrication for slow moving
chains
- The chain speed can be up to
6 m/min if brushes are used.
- For contact-free squirt
applications, the chain speed is
dependent on the chain divi-
sion and the total number of
SL-43 lubricant injectors.
The Centro-Matic system is a
single-line system. One applica-
tion for a Centro-Matic system is
the oil lubrication of chains.
The Centro-Matic oil system
operates intermittently with a
change in pressure and pressure
relief.
A centralized pump supplies the
connected injectors with oil. The
injector supplies the metered
quantity of oil under pressure (52-
69 bar) and the metering cham-
ber is filled. After the mainline
pressure has been relieved, the
preset quantity of oil from the
metering piston is forced in front
of the supply piston. The Lincoln
“SL” injectors are the key com-
ponent of a Centro-Matic system.
The injectors are infinitely
adjustable and they are equipped
with an indicator pin for visual
monitoring. SL-43 injectors, with
a pneumatically driven single-
stroke centralized lubrication
pump, are most commonly used
for oil lubrication of chains.
System Advantages
- Switching on and off of
individual chain groups is
possible
- Exact metering, independent
of oil viscosity and flow
resistance
- The high operating pressure
of the injector enables accurate
oil expulsion
- Lubricates without com-
pressed air
We design each Centro-Matic
chain lubrication system from
individual components to suit
your requirements.
PMA 2 Solenoid Pump with Squirt Nozzles
The PMA 2 solenoid pump is
designed for a contact-free oil
lubrication of chains. The exact
metered quantity of oil is
squirted without air (airless),
and without producing an oil
mist, while the chain is in oper-
ation. The lubricant can also be
directly applied via brushes or
lubrication points.
The pump’s fast cycle frequency
of 5 Hertz enables trouble-free
lubrication of fast moving chains.
A single pump can supply 1 to 6
oil squirt nozzles.
Double-nozzles are also available
which further increase the num-
ber of points served by the
pump. The metered quantity of
oil per cycle is either 30 mm or
60 mm
The drive magnet is character-
ized by its high performance and
long duty-cycle, thus enabling a
reliable operation of the pump in
extreme conditions.
The pump is available in 24 VDC,
120 VAC and 230 VAC versions.
An optional proximity switch for
the pump offers a simple method
to electrically monitor the func-
tion.
Other accessories include a 13 or
a 36 litre reservoir for oil. Both
reservoirs are equipped with
electrical low-level control and a
large filling port comprising a
strainer.
System Advantages & Features
- Metered oil quantity 30 mm
or 60 mm per cycle
- Available in 24 VDC, 120 VAC
and 230 VAC versions
- Optional electrical monitoring
via a proximity switch
- 1 to 6 outlets that can serve
individual or double nozzles
- Up to 5 lubrication cycles per
second (depending on the
system)
- Airless lubrication – oil mist
free
PMA 2 Solenoid Pump with Squirt Nozzles
Models with 60 mmOutput (0.0036 in) - Standard Versions
Models with 30 mm Output (0.0018 in) - Standard Versions
Accessories
ORSCO Minimum Quantity Oil Spray System
Oil Spray System for Extreme
Fast Moving Chains
ORSCO spray systems cover the
entire oil lubrication range from
slow to fast moving chains. It is,
however, especially ideal for the
lubrication of extreme fast moving
chains or for critical applications
where over-lubrication or product
contamination must be avoided.
Oil Spray Systems for
Production Lines
A further application for the
ORSCO system is for the oiling of
components such as cylinders,
shafts etc. in the production, as
well as tool lubrication in the
metal-forming industry.
Oil and spray-air are only first
combined in a special mixing
chamber within the nozzle. The
compressed air acts merely as a
transport medium to carry the
minute oil quantity to the point of
lubrication (not an oil-mist lubrica-
tion).
Each nozzle is supplied intermit-
tently (minimum cycle frequency
of 2 Hz) by a pneumatically oper-
ated injector pump with a metered
amount of oil (15 mm or 60 mm ).
Depending on the injector version
and the cycle frequency, either an
ultra-fine or a thicker oil film is
applied.
Orsco Spray Nozzles
Numerous nozzle types, in various
versions, enable the ORSCO
spray system to cover most appli-
cations.
The spray nozzles type "SWN" (as
shown) with different spray pat-
terns are used for example in
chain lubrication applications.
Spray nozzle SWN LP has the
connections on the side, while
SWN IL has the connections at
the back. Please inquire for further
detailed information.
Compact Series Pumps
When an existing PLC is available,
our standard components can be
easily used.
The standard series can accom-
modate up to 8 injector pumps -
with either 15 mm or 60 mm per
stroke. The modules are available
with or without components such
as air solenoids, pressure switch-
es, air filter/regulator, etc. VS
series without reservoir VSR series
with 4 liter oil reservoir.
Where required, we configure &
design each pump assembly to
exactly match your needs and
specific application.
Lubrication System Series
These modules are complete pre-
assembled lubrication system sta-
tions that include a controller, air
solenoid valves, air filter, oil reser-
voir and injector pumps.
The number and type of injector
pumps are selectable. The stan-
dard Series 170 system (see
photo) is available with up to 16
injector pumps with a choice of
15 mm or 60 mm output per
stroke.
The list of equipment for each
module can be individually config-
ured from standard components.
Please ask us for further details.
Please inquire about custom tai-
lored lubrication systems (Series
200 & 300) with more than 16
injector pumps, and/or customer
specific controllers, or with addi-
tional monitoring functions. We
will design a system to your
specifications.
Cobra Lubricator
The enhanced Cobra 1X from
Lincoln’s chain lubrication range is
particularly suitable for conveyor
chains and conveyor lines, in
which the inner roller and stud of
the chain are lubricated while the
chain is in operation. The system
can supply either NLGI class 2
grease or oil.
A new drive technology, which is a
combination of a pneumatic and
mechanical drive, as well as a
newly designed lubrication head,
provides two key advantages:
- The load subjected to the chain
is substantially lower
- A higher maximum lubricant
pressure of up to 150 bar
The newly designed lubrication
head enables an exact metering
from 0.2 cm to 2 cm per lubrica-
tion cycle, and the adjusting
screw permits infinite metering
adjusting within this range. Visual
monitoring is performed via an
indicator pin.
System Benefits
- For oil and grease up to NLGI
class 2
- Lubrication frequency of
1 cycle per second.
- Supply quantity of 0.2 cm to
2 cm per stroke
- Lubricant pressure of max.
150 bar
- For chain speeds up to
20 m/min
- Manual Start/Stop or optional
automated (electro pneumatic)
- Visual monitoring via indicator
pin
- No control cabinet required
(for the standard version)
Applications
- Mining
- Steel & iron industry
- Cement industry
- Automotive plants
- Food processing operations
For complicated applications with
intricate access – we offer a com-
plete pneumatically controlled
Cobra 501 unit.
Cobra systems can be individual-
ly designed to suit your applica-
tion. Our project & systems engi-
neers will gladly offer you a cus-
tom-designed system to match
your requirements
Technical Data
The following information is necessary when requesting a quote for a Cobra system
- Number of chains
- Distance between the chains
- Deviations of lubricating nipple
– horizontally and vertically
- Position of chain at Cobra
mounting place
- Number of lubricating points/
chain
- Does the chain move forward
and backward?
- Speed of chain
- Pitch of chain
- Total length of chain/conveyor
- Type of operation – continuous,
interval (pause and run times
needed)
- Type of lubricating nipple
- Temperature in mounting area
- Compressed air supply
pressure
- Electrical supply
- Environmental influences –
humidity, aggressive
environment, etc.
- Type of lubricant
CRL 101 –AutomatedWheelFlange
Lubrication for rails and wheels
of cranes and other Rail Vehicles
The Lincoln CRL 101 uses two
lubrication rollers for the left and
right flank of the crane rail to
evenly apply lubricant.
Regular lubrication of rails consid-
erably increases the life expectan-
cy of the wheels and reduces the
wear on the rail itself. This lowers
repair costs and more importantly,
reduces costly downtime.
The system is suitable for all
types of cranes that operate on
a rail profile according to DIN
536 Part 1 (size A 45 to A 120).
It is especially ideal for harbour
cranes, as well as overhead or
gantry cranes.
The lubricant supply to the lubri-
cant rollers is typically provided
by a Lincoln multiline pump type
205 and a downstream progres-
sive metering device type SSV6-
K. The indicator pin on the meter-
ing device can be used to visual
determine if lubricant is evenly
flowing.
The pump is available in different
ratios and with an adjustable
pump element, thus enabling the
exact matching of output versus
requirement. As a result, in most
cases an electrical control panel
for the pump is not required. The
drive of the pump is simply run in
tandem with that of the crane’s
drive.
The pump reservoir is available in
4, 8 or 30 liter capacity (with
optional low level control).
Biodegradable lubricants or lubri-
cant with added solid particles
may be used. Please contact us
for queries on approved lubri-
cants.
System Characteristics
- Reservoir capacity: 4l, 8l or 30l
– optional electric level control
- For crane rail widths from 45 to
120mm
- R 1/4” flexible lubrication line
connection
Hydrostatic Bearing Lubrication (Oil)
Applications
- Hydrostatic and hydrodynamic
lubrication of large bearings
(Cement kilns)
- Turbines
- Steel mills
- Gears
- Paper machines
- Power stations
The systems may be classified into
the following groups:
- Oil supply systems - hydraulic
- Lubrication oil supply systems
- Blocking oil systems (used to
maintain separation points - e.g.
different pressures or mediums)
- Regulation / control oil systems
The systems differ largely depend-
ing on the requirements and
desired features of the customer.
Our project engineers are always
pleased to provide you with a tai-
lor-made system to meet your
application.
ZPU09/09APumpfor Hydrostatic Lubrication
This high pressure central lubrica-
tion pump is designed for use in
hydrostatic lubrication systems
only. It is available with one or
two outlets and is suitable
for the supply of oils with a vis-
cosity of 20 to 460cSt.
Models
Technical Data
Supply Systems
Application
- Bulk supply systems
- Complete plant systems
We offer complete plant
lubrication supply systems that,
from a single source, supply an
entire network of systems.
Container pumps or, if needed,
booster pumps are used to supply
secondary pump stations.
Booster pumps are used to
assist in pumping lubricants over
extremely long distances. When
tube lengths exceed several
hundred meters, booster pumps
are required to boost the
pressure.
Lincoln’s lubrication supply
systems guarantee trouble-free
operation in all sorts
of applications.
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